In this article, we will explain in a simple way how to maximize the strength of concrete from its manufacturing process. In addition, we will look at how to optimize the production processes of this material and how automation through software can increase efficiency and quality levels in the process.
Concrete is composed of a mixture of cement, sand, gravel, water, and additives. Depending on how this material will be used in construction, there are different mixing equipment and processes.
Ideally, internal movements and transportation from the plant to the construction site should be minimized. This helps improve material performance, mixing efficiency, and the overall quality of the concrete.
Additionally, it is important that each component in the concrete mix has its own scale during dosing, so that weight variations do not lead to errors or cause the scale to become uncalibrated.
Industry specialists agree that the factors affecting the quality of concrete can be classified into the categories of materials, labor, environment, methods, and machinery.
Controlling these factors is possible through certain precautions regarding:
Regarding materials, it is important to understand the characteristics of the aggregates (size, shape coefficient, and absorption percentage), as these determine the workability of fresh concrete.
Additionally, it is crucial to know the adhesion, texture, and composition of the material.
It is important to ensure that workers have fair working hours and that the working conditions on-site guarantee safety and well-being.
It has been found that working at extremely high or low temperatures puts workers at risk and reduces productivity levels.
Environmental conditions that directly affect the concrete, such as excessive wind and surface moisture during pouring, are also significant.
Regarding manufacturing methods, temperature is once again a determining factor, this time related to concrete casting. In this regard, a study by Burg in 1996 confirmed that above 23 °C, the slump of concrete decreases or increases by approximately 20 mm for every 10 °C rise or drop in temperature.
Similarly, factors such as pouring speed, vibration method, and concrete slump influence pressure and the prevention of collapse risk.
Machinery
The use of specialized equipment and tools in each phase of the process is crucial to eliminate variations in concrete quality during the pouring stage.
To verify how machinery selection influences production, studies have been conducted analyzing the stability of the mix, concluding that concrete uniformity can be controlled using machinery that ensures proper mix design and preparation.
Solutions like Ready-Mix Suite by Arkik allow you to manage all your company’s processes—from the laboratory to plant automation and operational management, vehicle routing, transportation management, orders, and customer service.
Optimizing concrete production is essential to ensure its efficiency and quality throughout the project's lifespan.
With Arkik, you can automate and streamline your production processes, maximize concrete strength, optimize mix designs, and achieve the best performance on-site.